Post 01

 

TECHNICAL DATA
  SCALPING CYLINDER  
 
  MOTOR / POWER 1 H. P. 15 R. P. M.
 
     
  ASPIRATOR  
 
  Flanged Motor With Fan 2800 R. P. M   
  AIR PIPE OUT-LET 10 INCHES  
  AIR REQUIRED 3M /MIN  
 
     
  DOUBLE STAGE SIEVES CLEANER  
 
  Flanged Motor With Fan 2800 R. P. M   
  AIR PIPE OUT-LET 10 INCHES  
  AIR REQUIRED 3M /MIN  
 
     
  A WORKING PRINCIPLE  
     
 
The Combi-Cleaner is the combination of three individual units i.e.
 
  1. Scalping cylinder (optional)
  2. Double stage Sieves frame
  3. Strong air Flow
  4. MAGNETIC CLEANING
 
This machine is capable of fulfilling the requirement of cleaning of grain &smaller products.
     
SCALPING CYLINDER
 

Through a vertical pipe equipped with an adjustment value & gravity flap , adjustable by counter weight to ensure a uniform distribution of the stock The scalping cylinder screen separates the large impurities like straw, string &stones etc. cylinder is equipped with a rotary wiper to remove the stuck impurities .The rejection are thrown in a straw box & stock is fed to the double screen tray      

   
Double Stage Sieves Cleaner
 

After Cleaning through scalping cylinder the stock is fed to flat sieves. Mesh sieves are used for cleaning of rice in a double stage with suitable sizes according to the grains . The sieves are operated through vibrating elec. Motors
The upper sieve screen off impurities which exceeds the size of the material to be cleared . These impurities are discharged via the out let provided. The bottom sieve separates fine impurities  such as sand ,weed etc.& the impurities are discharged through the outlet provided . rubber balls in the stages are provided to prevent clogging of sieves

   
Strong Air Flow
  A Strong fan is provided on the top of the air aspiration with the suction volume of  4cu.M/min.of air .Four air regularity channels with the control of shutter on the top are provided for efficient blow of light particles
   
MAGNETIC CLEANING
 

The magnetic attracts iron particles in stock . Permanent type magnets are provided on the demand at the discharge of cleaned stock

 
     
  INSTALATION  
 
 

Keep the following points in view before installation.

 
 
  1. Selection of site keeping in view the change of sieves &discharge of light particles from the air pipe.
  2. Leaving and adjusting the machine.
  3. Fixing of foundation bolts.
  4. Direction of Rotation must in the right side.
  5. Installation of feed & aspiration piping.
 
 
  OPERATION  
 
 
  1. Foundation bolts must be tightened firmly.
  2. Before operation please check screen are firmly tightened .
  3. Connection of elec. Motor are perfect.
  4. Over load relay is perfectly adjacent according to load.
 
  After confirming the all above points put a machine into operation check the feed at inlet ,it should be uniform over the entire width of scalping cylinder, this could be adjusted by counter weight.  
 

Adjust the air flow shutter according to the requirement.

 
 
     
  MAINTENANCE  
 
 
  Loose the nuts given on the screen frames in the back of the machine. Pull the screen frame out & change the screen as per requirements.  
 
 
  1. When fitting new screen check the rubber packing is intact in the railing . rubber packing in provided to prevent leakage.
  2. Lower stage sieve must be cleaned with wire brush periodically.
  3. Greasing must be done after 3 months, on drop grease is recommended for the purpose.
 
 
     
  LIST OF SPARES  
 
  DESCRIPTION OF SPARES QTY IN MACHINE RQD.IN STORE  
         
  Rubber footing 4 4  
  Bearing U C 210 2 1  
  Set of Sieves 1 1